دانلود طراحی پایپینگ و ابزار دقیق
This book contains piping and instrumentation drawings
(P&IDs) representing Aspen Icarus Volumetric Models.
Volumetric Models develop material quantities and are based
on recognized design methods and construction standards.
Volumetric Models are the key components behind Aspen
Icarus’ unique method of designing and estimating.
Volumetric Models determine the field materials (type,
quantity, weights, and sizes) required to install an equipment
item. Volumetric Models generate the material takeoff for
equipment handling and setting, piping, civil, structural steel,
instrumentation, electrical, insulation and paint materials. For
example, a tower’s pipe diameter and length is determined by
the diameter, height, pressure, temperature, number of trays,
and estimated flow rates. Each run of pipe is consistent with
the tower materials, and of a specific length, diameter,
schedule, valve, and fitting count, etc., to fulfill the
functionality assigned to that line of pipe. Thus, the Volumetric
Models create materials to be installed.
P&IDs come in either a standard (STD) or a more fully
instrumented (FULL) configuration that may be specified at the
Project and Area levels. Both the standard and full versions are
shown in this book. The 600 series drawings represent the full
versions.
How Project Instrumentation is Developed
Aspen Icarus systems develop the cost of project
instrumentation based upon the direct costs of materials and
manpower for the following major items:
· Primary element hook-up
· Signal transmission
· Field/panel hook-up
· Final element hook-up
· Control Center
· Operator Center
Primary Element Hook-Up
The primary element is a field-mounted component with all the
necessary accessories for process connection and signal
transmission to a centrally located field junction box. For
pneumatic systems, it includes all the piping, tubing, fittings,
valves, and filter-regulators necessary for connecting the
impulse piping and air supply to the transmitter, and the
process signal tubing to the field junction box. Aspen Icarus
systems group this process signal tubing into one or more field
junction boxes. For electronic systems, the system assumes a
two-wire control loop where power for the transmitter is taken
from a power supply in the Control Center. A 4-20 ma DC
signal is assumed. Aspen Icarus systems calculate material and
manpower costs for fabricating and installing all pipe, valves,
and fittings for the impulse piping connection to the
transmitter, and all wiring and electrical fittings to the field
junction box. Single or multiple twisted pairs of insulated
Drawings
Symbols
Abbreviations
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موضوعات مرتبط با این مطلب :
برچسب ها: kettle reboiler,horizontal jacketed pressure vessel continuous,horizontal pressure vessel continuous,horizontal jacketed pressure vessel batch,horizontal pressure vessel batch,vertical jacketed pressure vessel batch,vertical pressure vessel batch,vertical jacketed pressure vessel continuous,vertical pressure vessel continuous,utility boiler unit,a utility boiler unit,b utility boiler unit,c utility boiler unit,compressor,a compressor,air cooled heat exchanger,horizontal jacketed pressure vessel receiver,horizontal pressure vessel receiver,vertical jacketed pressure vessel receiver,vertical pressure vessel receiver,shell amp tube heat exchanger,process heater furnace,waste heat boiler,water chiller,cooling tower,motor driven centrifugal pump,turbine gt hp kw,storage vessel,horizontal jacketed pressure vessel storage,horizontal pressure vessel storage,vertical jacketed pressure vessel storage,vertical pressure vessel storage,pumps gear amp positive displacement,reciprocating compressor,horizontal jacketed pressure vessel knockout,horizontal pressure vessel knockout,vertical jacketed pressure vessel knockout,vertical pressure knockout,enclosed jacket reactor continuous,open top jacket reactor continuous,refrigeration compressor,vessel heater,motor driven in line pump,particulate scrubber,screw conveyor,plate and frame filter,water sealed vacuum pump,fans and blowers,cloth bay baghouse dust collector,cyclone dust collector,live bottom bin,cone bottom vessel,centrifuge precipitator,horizontal plate filter,automatic batch centrifuge,manually operated centrifuge,fabric cartridge filter,tubular fabric filter,smokeless flare,ddt gas adsorption service,tower gas adsorption service,ddt liquid adsorption service,tower liquid adsorption service,ddt extraction service,tower extraction service,ddt absorber service,tower absorber service,ddt stripper with therm rb,icarus piping and instrumentation drawings,tower stripper with therm rb,ddt desorber service,tower desorber service,horizontal thermosiphon reboiler,vertical thermosiphon reboiler,ddt distillation with therm rb,tower distillation with therm rb,continuous centrifuge,mill,liquid cyclone separator,flotation cell,conditioning cell,crusher,scale,turbine lt hp kw,enclosed reactor vessel continuous,open top reactor vessel continuous,non smokeless flare,ddt distillation with kettle rb,tower distillation with kettle rb,ddt stripper with kettle rb,tower stripper with kettle rb,air compressor,reactor vessel batch,a reactor vessel batch,b reactor vessel batch,c reactor vessel batch,d reactor vessel batch,motor driven magnetic drive pipe,rectangular tile chest,cylindrical tile chest,vibrating pressure screen,bow screen low consistency stock screen,deflaker,refiner,static mixer,off machine pulper,on machine pulper,rotary blender,culinary air filter,culinary sterile steam filter f,sanitary pipe filter,sanitary pipe strainer,sanitary filter press,in line metal trap,fluming reclaim reel,shear pump homogenizer,homogenizer piston head,high speed mixer norman,rotary bowl mixer blender,kettle blender without steam jacket,horizontal ribbon blender,jacket horizontal ribbon blender,reversing anchor agitator,double motion agitator,fluming pump,air diaphragm sanitary pump,sanitary rotary lobe pump,sanitary centrifugal pump with flow control,jacket sanitary horizontal tank,sanitary horizontal tank,jacket sanitary vertical tank atmospheric surge,sanitary vertical tank atmospheric surge,jacket sanitary vertical tank atmospheric mixing,sanitary vertical tank atmospheric mixing,super sack unloader with screw conveyor discharge,super sack unloader with pneumatic conveyance discharge,container dumper column,container dumper hydraulic drum,container dumper hydraulic bin,double pipe corrugated exchanger,direct steam injection dsi exchanger,plate amp frame multizone heat exchanger,fluming dewatering shaker,icarus piping and instrumentation drawings,sanitary screw feeder,rotary drum cooker cooler,gas turbine with combustion chamber,horizontal jacketed pressure vessel with boot,horizontal pressure vessel with boot,kettle reboiler,horizontal jacketed pressure vessel continuous,horizontal pressure vessel continuous,vertical jacketed pressure vessel continuous,vertical pressure vessel continuous,air cooled heat exchanger,shell amp tube heat exchanger,process heater furnace,water chiller,cooling tower,motor driven centrifugal pump,motor driven spare centrifugal pump,horizontal jacketed pressure vessel storage,horizontal pressure vessel storage,vertical jacketed pressure vessel storage,vertical pressure vessel storage,reciprocating compressor,horizontal jacketed pressure vessel knockout,horizontal pressure vessel knockout,vertical jacketed pressure vessel knockout,vertical pressure vessel knockout,enclosed jacket reactor continuous,motor driven in line pump,ddt distillation with therm rb,tower distillation with therm rb,enclosed reactor vessel continuous,open top reactor vessel continuous,ddt distillation with kettle rb,tower distillation with kettle rb,motor driven magnetic drive pump,ac see air compressors ac,agitated tanks at,cond cell,float cell,mach pulp,mixer,off mach,open top,reactor,air compressor,air compressors ac,centrif m,centrif t see drawings and for turbines,recip gas,recip motor,single s,single s,air cooled heat exchanger,air diaphragm sanitary pump,at see agitated tanks at,automatic batch centrifuge,bl see blenders bl,blenders bl,rotary,boiler unit,bow screen low consistency stock screen,c see condensers c,centrifugal pumps cp,ansi,ansi plast,api,axial flow,canned,centrif,flume pump,gen serve,in line,mag drive,icarus piping and instrumentation drawings,san pump,centrifuge precipitator,centrifuges ct,atm suspen,batch auto,batch botm,batch top,bot unload,screen bwl continuous,solid bowl,top unload,vibratory continuous,cloth bay baghouse dust collector,co see conveyors co,compressor,condensers c,barometric,conditioning cell,cone bottom vessel,container dumper column,container dumper hydraulic bin,container dumper hydraulic drum,continuous centrifuge,conveyors co,screw,cooling tower,cooling towers ctw,cooling,cooling wp,cp see centrifugal pumps cp,cr see crushers cr,crusher,crushers cr,cone,gyratory,ct see centrifuges ct,ctw see cooling towers ctw,culinary sterile steam filter f,culinary air filter,cyclone dust collector,cylindrical tile chest,dc see dust collectors dc,ddt see double diameter towers ddt packed trayed,ddt absorber service,ddt desorber service,ddt distillation with kettle rb,ddt distillation with therm rb,ddt extraction service,ddt gas adsorption service,ddt liquid adsorption service,ddt stripper with kettle rb,ddt stripper with therm rb,deflaker,direct steam injection dsi exchanger,double diameter towers ddt packed trayed,adsorber,desorber,distillation with kettle reboiler,distillation with therm reboiler,extraction,gas adsorption,liquid adsorption,stripper with kettle reboiler,stripper with therm reboiler,double motion agitator,double pipe corrugated exchanger,dust collectors dc,centrif pre,cloth bay,cyclone,mult cyclo,pulse shkr,washers,enclosed jacket reactor continuous,icarus piping and instrumentation drawings,enclosed reactor vessel continuous,extraction service,double diameter tower,single diameter tower,f see filters f,fabric cartridge filter,fans fn,centrif,propeller,rot blower,vaneaxial,fans and blowers,field erected boiler unit,filters f,cartridge,plate frame,san air,san press,san steam,san strain,sparkler,tubular,flares flr,derrick non smokeless,derrick smokeless,guyed non smokeless,guyed smokeless,horizontal non smokeless,horizontal smokeless,self supp non smokeless,self supp smokeless,flotation cell,flr see flares flr,fluming dewatering shaker,fluming pump,fluming reclaim reel,fn see fans fn,fu see furnaces fu,furnaces fu,box,heater,pyrolysis,reformer,vertical,gas adsorption service,double diameter tower,single diameter tower,gas compressors gc,centrif see drawings and for turbines,recip gas see,recip motor see,gas turbine with combustion chamber,gc see gas compressors gc,gear pumps gp,canned rtr,gear,mech seal,gp see gear pumps gp,he see heat exchangers he,heat exchangers he,air cooled,corrugated,hot water,multi pf,shell tube see drawing for instrumentation,stm he mod,waste heat,high speed mixer norman,homogenizer piston head,horizontal jacketed pressure vessel batch,horizontal jacketed pressure vessel continuous,horizontal jacketed pressure vessel continuous,horizontal jacketed pressure vessel knockout,horizontal jacketed pressure vessel receiver,icarus piping and instrumentation drawings,horizontal jacketed pressure vessel storage,horizontal jacketed pressure vessel with boot,horizontal plate filter,horizontal pressure vessel batch,horizontal pressure vessel continuous,horizontal pressure vessel knockout,horizontal pressure vessel receiver,horizontal pressure vessel storage,horizontal pressure vessel with boot,horizontal ribbon blender,horizontal tanks ht,horiz drum batch,horiz drum continuous,horiz drum receiver,horiz drum storage,jacketed batch,jacketed continuous,jacketed receiver,jacketed storage,horizontal thermosiphon reboiler,hotwater set with shell amp tube heat exchanger,ht see horizontal tanks ht,in line metal trap,jacket horizontal ribbon blender,jacket sanitary horizontal tank,jacket sanitary vertical tank atmospheric mixing,jacket sanitary vertical tank atmospheric surge,kettle blender with steam jacket,kettle blender without steam jacket,kettle reboiler,liquid adsorption service,double diameter tower,single diameter tower,liquid cyclone separator,live bottom bin,m see mills m,manually operated centrifuge,mill,mills m,autogenous,ball mill,rod mill,mixers mx,static,motor driven centrifugal pump,motor driven in line pump,motor driven magnetic drive pipe,motor driven magnetic drive pump,motor driven spare centrifugal pump,mx see mixers mx,non smokeless flare,off machine pulper,on machine pulper,open top jacket reactor continuous,open top reactor vessel continuous,packaged boiler unit,particulate scrubber,plate amp frame multizone heat exchanger,plate and frame filter,precipitator centrifuge,pressure screen,process heater furnace,pumps gear amp positive displacement,rb see reboilers rb,reactor vessel batch,reboilers rb,kettle,thermosiph horizontal,thermosiph vertical,reciprocating compressor,rectangular tile chest,refrigeration compressor,icarus piping and instrumentation drawings,refrigeration units ru,cent compr,mechanical,reversing anchor agitator,rotary blender,rotary bowl mixer blender,rotary drum cooker cooler,ru see refrigeration units ru,s see scales s,sanitary centrifugal pump with flow control,sanitary direct steam heat module,sanitary double pipe corrugated exchanger,sanitary filter press,sanitary floor scale,sanitary horizontal tank,sanitary multi zone plate amp frame exchanger,sanitary pipe filter,sanitary pipe strainer,sanitary rotary lobe pump,sanitary screw feeder,sanitary vertical tank atmospheric mixing,sanitary vertical tank atmospheric mixing,sanitary vertical tank atmospheric surge,sanitary vertical tank atmospheric surge,sanitary weight belt feeder,scale,scales s,belt,san floor,track,truck,screens vs,pressure,stock,screw conveyor,scrubber particulate,se see separation equipment se,separation equipment se,water cycl,shear pump homogenizer,shell amp tube heat exchanger,single diameter towers tw packed trayed,absorber,desorber,distillation with kettle reboiler,distillation with therm reboiler,extraction,gas adsorption,liquid adsorption,stripper with kettle reboiler,stripper with therm reboiler,smokeless flare,st see stock treatments st,static mixer,stb see steam boilers stb,steam boilers stb,boiler,stm boiler,stock treatments st,deflaker cn,deflaker dk,refiner,storage vessel,super sack unloader with pneumatic conveyance discharge,super sack unloader with screw conveyor discharge,tower absorber service,tower desorber service,tower distillation with kettle rb,tower distillation with therm rb,tower extraction service,tower gas adsorption service,tower liquid adsorption service,tower stripper with kettle rb,tower stripper with therm rb,icarus piping and instrumentation drawings,tubular fabric filter,tur see turbines tur,turbine lt hp kw,turbine gt hp kw,turbines tur,condensing,gas,non cond,tw see single diameter towers tw packed trayed,utility boiler unit,vacuum pumps vp,mech boost,mechanical,water seal,vertical jacketed pressure vessel batch,vertical jacketed pressure vessel continuous,vertical jacketed pressure vessel knockout,vertical jacketed pressure vessel receiver,vertical jacketed pressure vessel storage,vertical pressure knockout,vertical pressure vessel batch,vertical pressure vessel continuous,vertical pressure vessel knockout,vertical pressure vessel receiver,vertical pressure vessel storage,vertical tanks vt,jacketed batch,jacketed continuous,jacketed knockout,jacketed receiver,jacketed storage,multi wall batch,multi wall continuous,multi wall knockout,multi wall receiver,multi wall storage,san tank,storage,wood tank,vertical thermosiphon reboiler,vessel heater,vibrating pressure screen,vp see vacuum pumps vp,vs see screens vs,vt see vertical tanks vt,waste heat boiler,water chiller,water sealed vacuum pump
دانلود چک لیست پارامترهای اساسی یک wps
مختصری در باره ی مدارک جوشکاری (WPS , PQR,WPQ)
WPS: تنظیم و بررسی مدارک دستورالعمل جوشکاری
PQR : گزارش تایید دستورالعمل جوشکاری
WPQ : تایید صلاحیت جوشکار
در ایران تهیه مدارک جوشکاری در پروژه های صنعتی در بیشتر موارد بر اساس استاندارد ASME انجام می شود.
لازم است تمامی عملیات صنعتی و از جمله فعالیت های مرتبط با جوشکاری بر اساس رویه های تدوین شده صورت پذیرد.بر این اساس برای انجام هر پروژه ,دستورالعمل اجرایی تهیه می گردد و پس از آن با انجام آزمایش هایی قابلیت اجرایی دستورالعمل و توانایی تحقق خواسته ها به اثبات می رسد.
WPS یک دستورالعمل نوشته شده است که مسیر را برای جوشکار در اجرای جوشکاری بر اساس کد یا استاندارد مورد نظر مشخص می کند.تصویب WPS تنها خصوصیات جوش را تضمین می کند نه مهارت جوشکار یا اپراتور جوشکاری را.
مدارک می بایست بر اساس نیاز های کارفرما و بنا به تایید مشاور طرح , توسط سازنده(پیمانکار) تهیه شود.
هدف تمامی استانداردها یکسان و ایجاد اطمینان از کیفیت جوشکاری است و در واقع نیاز به اطمینان از کیفیت سازه های جوشکاری شده,اساس گسترش بسیاری از استاندارد ها در این زمینه بوده است.
تهیه مدرک WPS در ASME مشخص کننده جزییات فرآیند جوشکاری قطعه مورد نظر است.دستورالعمل جوشکاری در حقیقت از پیش مقادیر و محدوده تغییرات پارامتر های دخیل در جوشکاری را مشخص و مشخصات مواد مورد جوشکاری را نیز در بر دارد.بنابر این یک دستورالعمل جوشکاری کنترل کننده و متضمنکیفیت قطعه جوشکاری شده است.ذکر نوع وترکیب شیمیایی فلز مورد جوشکاری از جمله مهم ترین مطالب قابل ذکر در WPS می باشد و این امر در انتخاب سایر مشخصات فر آیند جوشکاری از قبیل پیش گرم کردن , پس گرمایی , انتخاب الکترود و تکنیک کار دخیل است . شرط لازم برای آغاز هر فعالیت جوشکاری,در دست داشتن WPS است.
به این مطلب امتیاز بدهید:
موضوعات مرتبط با این مطلب :
برچسب ها: مختصری,مدارک جوشکاری,wps,pqr,wpq,wps تنظیم و بررسی مدارک دستورالعمل جوشکاری,pqr گزارش تایید دستورالعمل جوشکاری,wpq تایید صلاحیت جوشکار,دستورالعمل اجرایی,کارفرما,تایید مشاور طرح,توسط سازنده پیمانکار,ترکیب شیمیایی فلز,پیش گرم کردن,پس گرمایی,انتخاب الکترود,تکنیک کار,wps amp pqr check list,paragraph,smaw saw gmaw,fcaw,gtaw,qw 402 joints,in groove design,of backing in single sided weld,of backing and chemical composition,in root spacing,nonfusing retainers,qw 403 base metal,in group number qw 422,t limits impact,t t limits gt 8 in 203 mm,t qualified,t pass gt 1 2 in 13 mm,t limits qualified short circuit arc,p n qualified,p n 5 9 10,qw 404 filler metals,size,f n,a n,diameter,diameter gt 1 4 in 6 mm,flux wire classification,alloy flux,aws classification,filler,consumable insert,filler metal product form solid metal or flux cored,supplemental filler metal,supplemental powder filler metal,gt supplemental powder filler metal,alloy elements,flux designation,t limits short circuit arc,aws classification,flux type,flux wire classification,recrushed slag,flux,qw 405 positions,position,position,vertical welding,qw 406 preheat,decrease gt 100 f 56 c,preheat maintenance,increase gt 100 f 56 c ip,wps amp pqr check list,paragraph,smaw saw gmaw,fcaw,gtaw,qw 407 pwht,pwht,pwht time amp temperature range,t limits,qw 408 gas,trailing or composition,quot single,mixture or quot,flow rate,or backing flow,backing or composition,shielding or trailing,qw 409 electrical characteristics,gt heat input,transfer mode,pulsing i,current or polarity,i amp range,tungsten electrode,qw 410 technique,string weave,quot orifice cup,or nozzle size quot,method of cleaning,method of back gouge,oscillation,tube to work distance,multi to single pass per side,single to multi electrodes,closed to out of chamber welding,electrode spacing,manual or automatic,peening,legend,addition,deletion,gt increase greater than,lt decrease less than,uphill,downhill,forehand,backhand,change,e essential variables which must be indicated on both the wps and recorded on the pqr any changes to these variables,require requalification of wps,s supplementary essential variables must be indicated on the wps and recorded on the pqr when impact testing is,required changes to these variables when impact testing is performed require requalification of wps,n nonessential variables must be indicated on the wps but when changed do not require requalification of wps,quot note wps s are to indicate all essential,nonessential and supplementary essential variables do quot,not indicate variables which are not used as na they are applicable and should be entered on,the wps as none or not used